Case Studies
This high-performance thermoplastic has a proven reputation for reliability and well-established thermal, mechanical and chemical properties, making it the first choice for many advanced applications.
ULTEM 9085 is an FDM thermoplastic ideal for aerospace, automotive and military applications due to its FST rating, high strength-to-weight ratio, and existing certifications. Design and manufacturing engineers can use it to 3D print advanced functional prototypes as well as production parts.
ULTEM 9085 resin extends the use of 3D printing to applications requiring good thermal and chemical resistance. Advanced applications include functional prototypes, manufacturing tools, and low-volume, high-value production parts.
Its certification, FST rating and high strength-to-weight ratio make it ideal for manufacturing automotive components and other durable components suitable for end use.
For aircraft components, ULTEM 9085 Aerospace meets stringent procurement requirements for documentation and traceability. We can also work with you to produce materials to custom specifications.
The ULTEM 9085 and ULTEM 9085 Aerospace are used with the Fortus 400mc, Fortus 450mc and Fortus 900mc 3D printers. The material is brown in color and uses a peel-off support material.
1. The maximum printing size of one molding: 914x610x914mm;
2. Printing layer thickness: 0.127mm, 0.178mm, 0.254mm, 0.330mm, 0.508mm;
3. Achievable accuracy:
The accuracy of the production part is ± 0.127 mm (± 0.005 inch) or ± 0.0015 mm/mm (± 0.0015 inch/inch), whichever is higher. (Accuracy is related to geometry. The achievable accuracy specifications come from statistical data, and the measurement reliability is 95%.);
4. Post-processing: polishing, spraying, electroplating, and drilling can be carried out;
ULTEMTM 9085 resin is a flame-retardant, flame-retardant, fire-resistant high-performance thermoplastic, suitable for digital manufacturing and rapid prototyping. Due to its high strength-to-weight ratio and FST (flame, smoke and toxicity) rating, it is an ideal choice for the transportation industry. ULTEM 9085 resin enables design and manufacturing engineers to produce fully functional parts and is ideal for advanced functional prototypes or end-uses without the cost or lead time of traditional tools. The certified ULTEM 9085 meets more stringent testing standards and retains the traceability of materials required by the aerospace industry. Provide analysis certificates of raw materials and filaments, record test results and identification, so that the batch number of filament production matches the batch number of raw materials. This allows traceability from printed parts to raw materials. The certificate of conformity certifies that the materials are manufactured in accordance with the specifications.
Color And Support: natural color, brown, black; peelable support material
Technical performance | Test method | Metric |
Tensile strength, yield (Type1,0.125″,0.2″/min) XZ | ASTM D638 | 47 MPa |
Tensile strength, yield (Type1,0.125″,0.2″/min) ZX | ASTM D638 | 33 MPa |
Tensile strength, limit (Type1,0.125″,0.2″/min) XZ | ASTM D638 | 69 MPa |
Tensile strength, limit (Type1,0.125″,0.2″/min) XZ | ASTM D638 | 42 MPa |
Elongation at break (Type1,0.125″,0.2″/min) XZ/ZX | ASTM D638 | 5.8%/2.2% |
Yield elongation (Type1,0.125″,0.2″/min) XZ/ZX | ASTM D638 | 2.2%/1.7% |
Bending strength (Method1,0.05″/min) XZ | ASTM D790 | 112MPa |
Bending modulus (Method1,0.05″/min) ZX | ASTM D790 | 68 MPa |
Bending strength (Method1,0.05″/min) XZ | ASTM D790 | 2,300 MPa |
Bending modulus (Method1,0.05″/min) ZX | ASTM D790 | 2,050 MPa |
Elongation (Type1,0.125″,0.2″/min) ZX | ASTM D638 | 3.7% |
Izod impact strength, notch (Method1,23℃) | ASTM D256 | XZ 86J/cm, ZX48J/cm |
Izod impact strength, no incision (Method1,23℃) | ASTM D256 | XZ 781J/cm,ZX172J/cm |
Compressive strength, yield (Type1,0.05″/min) XZ | ASTM D695 | 100 MPa |
Compressive strength, yield (Type1,0.05″/min) ZX | ASTM D695 | 87 MPa |
Compressive strength, limit (Type1, 0.05″/min) XZ | ASTM D695 | 181 MPa |
Compressive strength, limit (Type1, 0.05″/min) ZX | ASTM D695 | 90 MPa |
Compression modulus (Type1,0.05″/min) XZ | ASTM D695 | 7,012 MPa |
Compression modulus (Type1,0.05″/min) ZX | ASTM D695 | 1,731 MPa |
Technical performance | Test method | Metric |
Heat distortion HDT @264 psi, (0.125″, unannealed) | ASTM D648 | 153°C |
Heat distortion HDT @ 264 psi, (0.125″, unannealed) | ASTM D648 | 127°C |
Vicat softening temperature (Rate B/25) | ISO 306 | 139°C |
Coefficient of thermal expansion | ASTM E831 | 65.27um/(m.°C |
Coefficient of thermal expansion (X flow) | ASTM E831 | |
Wave temperature (Tg) | DMA(SSYS) | 186°C |
Technical performance | Test method | Value range |
Volume resistivity | ASTM D257 | 4.9×10^15-8.2×10^15 ohm-cm |
Dielectric constant | ASTM D150-98 | 3.0-3.2 |
Dissipation factor | ASTM D150-98 | .0026-.0027 |
Dielectric strength | ASTM D149-09, Method’ | 110-280 V/mil |
Technical performance | Test method | Number |
Proportion | ASTM D792 | 1.34 |
Oxygen Index | ASTM D2863 | 0.49 |
Rockwell hardness | FAR 25.853 | |
OSU total heat release | 16kW min/m² | |
Exhale | ||
Total mass loss (TML) | ASTM E595 | 0.41% (maximum 1.00%) |
Collected volatile condensing material (CVCM) | ASTM E595 | -0.1% (maximum 0.10%) |
Water Vapor Recovery (WVR) | ASTM E595 | -0.37% (report) |
Fungal resistance (Method 508.6) | MIL-STD-810G | Pass |
Burn test | ||
Horizontal burn (15 seconds) | 14 CFR / FAR 25.853 | Pass (0.060“thick) |
Vertical burning (60 seconds) | 14 CFR / FAR 25.853 | Pass (0.060“thick) |
Vertical burning (12 seconds) | 14 CFR / FAR 25.853 | Pass (0.060“thick) |
45° ignition | 14 CFR / FAR 25.853 | Pass (0.060“thick) |
Heat release | 14 CFR / FAR 25.853 | Pass (0.060“thick) |
NBS smoke density (burning) | ASTM F814 / E662 | Pass (0.060“thick) |
NBS smoke density (no flame) | ASTM F814 / E662 | Pass (0.060“thick) |
*All values are taken from the documentation provided by the manufacturer of the special material. PTJ 3D printing company. No claims are made to the accuracy of these data, as each individual application may vary. If you have any questions, please contact the manufacturer to give specific product information.
PTJ meets or exceeds the quality standards of the world’s most demanding industries with our state of the art equipment and quality standards. Our precision and productivity is made possible by our ultimate success factor: the presence of skillful, knowledgeable PTJ experts in ULTEMTM 9085 Resin 3d printing and more additive manufacturing parts.
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