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3D Printing MS1 Mold Steel

Metal 3D printing technical parameters

  • 1. The maximum printing size of metal 3D printer: 250x250x325mm;
  • 2. 3D printing layer thickness: 0.02mm~0.04mm;
  • 3. The achievable accuracy of 3D printing: Typical accuracy: ± 0.02-0.05 mm (Accuracy is related to geometry. It varies according to product size, printing direction, materials and post-processing methods.);
  • 4. Post-processing: high temperature annealing, polishing, welding and other processing;

MS1 Mold Steel 3D Printing Material Characteristics

3D printing metal powder mold steel MS1 contains the corresponding chemical composition 18% Ni Maraging 300 in the US, 1.2709 in Europe and X3NiCoMoTi 18-9-5 in Germany. This kind of steel is characterized by very good mechanical properties and is easily heat-treated. Use a simple heat aging hardening treatment to obtain excellent hardness and strength.

3D Printing Mold Advantages

3D printing molds are mainly used in mold conformal cooling waterways, special-shaped waterway mold inserts, and sliders, and are typically used in the manufacture of precision injection molds and die-casting molds. Has obvious feasible advantages:

  • 1. Significantly reduce manufacturing costs, make the mold design cycle consistent with the product design cycle, reduce time and material consumption, and improve overall production efficiency;
  • 2. Effectively reduce residual stress, prevent product warpage and deformation, and ensure dimensional accuracy;
  • 3. The characteristic of 3D printing is that there are no restrictions on the shape, even if it is a complex shape and pipeline inside the object, that is to say, the mold conformal cooling water path can realize the design of the cooling channel of any shape, which greatly reduces the cooling time;
  • 4. Compared with traditional mold manufacturing methods, 3D printing molds have a longer service life (millions of mold times) and higher production efficiency (the production cycle is shortened by 30%-70%);

3D Printing Mold Process

Mold optimization design→mold flow analysis→3D printing feasibility analysis→laser sintering 3D printing manufacturing→high temperature tempering, polishing and other subsequent treatments;

Material Data

Accuracy of partsSmall parts approx.20 μm
 Large parts approx.50 μm
  
age hardening shrinkage rate 
 approx. 0.08 %
  
Minimum wall thickness 
 approx. 0.3 – 0.4 mm
 approx. 0.012 – 0.016 inch
Surface roughness 
  
  
 MS1 Surface (20 μm)
 Ra 4 μm; Rz 20 μm
 Ra 0.16 x 10-³ inch,
 Rz 0.78 x 10-³ inch
After shot peening 
 Ra 7-10 μm, Rz 50-60 μm
 Ra 0.28-0.39 x 10-³ inch
 Rz 1.97-2.36 x 10-³ inch
After polishing treatment 
 Rz up to < 0.5 μm
 Rz up to < 0.02 x 10-³ inch
 It can be very finely polished
The mechanical properties of parts after hardening at 20°C (68°F) 
Tensile strength 
 min. 1930 MPa
 min. 280 ksi
 typ. 2050 ± 100 MPa
 typ. 297 ± 15 ksi
Yield strength (RP 0.2%) 
 min. 1862 MPa
 min. 270 ksi
 typ. 1990 ± 100 MPa
 typ. 289 ± 15 ksi
Modulus of Elasticity 
  
 typ. 180 ± 20 GPa
  
 typ. 26 ± 3 Msi
Elongation at break 
 min. 2 %
 typ. (4 ± 2) %
Hardnesstyp. 50-56 HRC
ductility (impact test of notched simply supported beam) 
 – typ. 11 ± 4 J

*Remarks:

1. Hardness (typical value). 33-37 HRC (typical value). 50-56 HRC
Ductility (notched simply supported beam impact test) (typical value). 45 ± 10 Joules (typical value)

. 11 ± 4 Joules

2. According to Annex D of ISO 6892-1:2009 (B), proportional specimen, tensile test of the diameter of the neck region
5mm (0.2 inch), the original gauge length is 25mm (1 inch).
Polished surface measured according to EN ISO 6508-1 [7] Rockwell hardness (HRC). Please note that the measurement

The hardness can significantly depend on how the sample is ready. Depends on how the sample is ready.

 
The thermal performance of parts 
The thermal conductivity (typical value) after hardening 
 typ. 20 ± 1 W/m°C
 typ. 139 ± 7 Btu in/(h ft² °F)
Specific heat capacity (typical value) after hardening 
 typ. 450 ± 20 J/kg°C
 typ. 0.108 ± 0.005 Btu/(lb °F)
The thermal conductivity (typical value) after hardening 
 typ. 20 ± 1 W/m°C
 typ. 139 ± 7 Btu in/(h ft² °F)
Maximum working system 
 approx. 400 °C
 approx. 750 °F

*All values are taken from the documentation provided by the manufacturer of the special material. PTJ3D printing company. No claims are made to the accuracy of these data, as each individual application may vary. If you have any questions, please contact the manufacturer to give specific product information.

Table of Contents

Why Choose Our 3D Printing MS1 Mold Steel Service?

PTJ meets or exceeds the quality standards of the world’s most demanding industries with our state of the art equipment and quality standards. Our precision and productivity is made possible by our ultimate success factor: the presence of skillful, knowledgeable PTJ experts in MS1 Mold Steel 3d printing and more additive manufacturing parts.

Why Choose 3d-printing-china.com Service

3d-printing-china.com – As an accomplished 3d printing company and Additive manufacturing shop, PTJ has been specialized in OEM 3d printing, custom 3d printing parts production and rapid 3d printing services China for over 10 years and always maintaining the highest standard in delivery speed and reliable quality of precision additive manufacturing components. With the help of high-level technology and efficient equipment, as well as rigorous attitude, we passed the ISO9001:2015 quality certification, which supports the long-term development of Our SLA 3d printing services, SLS 3d printing services, fdm 3d printing services, DLP 3d printing services, SLM 3d printing services, MJF 3d printing services, 3d printing China custom parts and service, small prototype parts customized, etc. 3d-printing-china.com professional 3d printing involves metal 3d printing, plastic 3d printing, and some difficult materials. Our 3d printing products can be utilized in a broad range of industries.

If you are looking for quality 3d printing services near me, our low cost 3d printing process will review the design, build your quote, assess the cost and get your non-metal or metal fabrication parts into production orderly and efficiently.

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PTJ offers online 3D printing services for rapid prototyping and production of non-metal and metal 3D printed parts at affordable prices.

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Free 3D Printing Quote Process

Upload drawing files (PDF, DXF, IGES, STEP). You can easily register multiple drawings at once with the drawing file batch registration (EDI).

  • * Supports drawing uploads in file formats “.pdf”, “.jpg”, and “.png”.
  • * Supports file uploading and loading of 3D (3D) CAD data “.igs” and “.step”.
  • * Supports file uploading of two-dimensional (2D) CAD data “.dxf” and “.dwg”.

Quotation confirmation / order

The shortest estimate from drawing data. Check the quotation on a PC etc. and place an order (order).

* Estimates can be confirmed from the member-only management screen (PC, smartphone, tablet).

Started 3D Printing/Rapid Prototyping and production

After accepting the request, Rapid Prototyping and manufacturing work is started by a specialist in 3D Printing,Cnc Machining, prototyping, and equipment.

You can monitor the progress from your PC, smartphone, tablet, etc.

Finished product inspection / shipping

Processing and production completed. After a strict check, we will promptly deliver to the designated delivery destination. Please look forward to the arrival of the finished product.

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