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3D Printing ULTEMTM 9085 Resin - Fireproof Materials

3D Printing High-Performance ULTEM 9085 Resin Parts

This high-performance thermoplastic has a proven reputation for reliability and well-established thermal, mechanical and chemical properties, making it the first choice for many advanced applications.

3D Printing with ULTEM 9085

ULTEM 9085 is an FDM thermoplastic ideal for aerospace, automotive and military applications due to its FST rating, high strength-to-weight ratio, and existing certifications. Design and manufacturing engineers can use it to 3D print advanced functional prototypes as well as production parts.

ULTEM 9085 resin extends the use of 3D printing to applications requiring good thermal and chemical resistance. Advanced applications include functional prototypes, manufacturing tools, and low-volume, high-value production parts.

Its certification, FST rating and high strength-to-weight ratio make it ideal for manufacturing automotive components and other durable components suitable for end use.

For aircraft components, ULTEM 9085 Aerospace meets stringent procurement requirements for documentation and traceability. We can also work with you to produce materials to custom specifications.

The ULTEM 9085 and ULTEM 9085 Aerospace are used with the Fortus 400mc, Fortus 450mc and Fortus 900mc 3D printers. The material is brown in color and uses a peel-off support material.

3D Printing Technical Parameters

1. The maximum printing size of one molding: 914x610x914mm;
2. Printing layer thickness: 0.127mm, 0.178mm, 0.254mm, 0.330mm, 0.508mm;
3. Achievable accuracy:
The accuracy of the production part is ± 0.127 mm (± 0.005 inch) or ± 0.0015 mm/mm (± 0.0015 inch/inch), whichever is higher. (Accuracy is related to geometry. The achievable accuracy specifications come from statistical data, and the measurement reliability is 95%.);

4. Post-processing: polishing, spraying, electroplating, and drilling can be carried out;

Material Characteristics

ULTEMTM 9085 resin is a flame-retardant, flame-retardant, fire-resistant high-performance thermoplastic, suitable for digital manufacturing and rapid prototyping. Due to its high strength-to-weight ratio and FST (flame, smoke and toxicity) rating, it is an ideal choice for the transportation industry. ULTEM 9085 resin enables design and manufacturing engineers to produce fully functional parts and is ideal for advanced functional prototypes or end-uses without the cost or lead time of traditional tools. The certified ULTEM 9085 meets more stringent testing standards and retains the traceability of materials required by the aerospace industry. Provide analysis certificates of raw materials and filaments, record test results and identification, so that the batch number of filament production matches the batch number of raw materials. This allows traceability from printed parts to raw materials. The certificate of conformity certifies that the materials are manufactured in accordance with the specifications.

Color And Support: natural color, brown, black; peelable support material

Mechanical Properties

Technical performance Test methodMetric
Tensile strength, yield (Type1,0.125″,0.2″/min) XZASTM D63847 MPa
Tensile strength, yield (Type1,0.125″,0.2″/min) ZXASTM D63833 MPa
Tensile strength, limit (Type1,0.125″,0.2″/min) XZASTM D63869 MPa
Tensile strength, limit (Type1,0.125″,0.2″/min) XZASTM D63842 MPa
Elongation at break (Type1,0.125″,0.2″/min) XZ/ZXASTM D6385.8%/2.2%
Yield elongation (Type1,0.125″,0.2″/min) XZ/ZXASTM D6382.2%/1.7%
Bending strength (Method1,0.05″/min) XZASTM D790112MPa
Bending modulus (Method1,0.05″/min) ZXASTM D79068 MPa
Bending strength (Method1,0.05″/min) XZASTM D7902,300 MPa
Bending modulus (Method1,0.05″/min) ZXASTM D7902,050 MPa
Elongation (Type1,0.125″,0.2″/min) ZXASTM D6383.7%
Izod impact strength, notch (Method1,23℃)ASTM D256XZ 86J/cm, ZX48J/cm
Izod impact strength, no incision (Method1,23℃)ASTM D256XZ 781J/cm,ZX172J/cm
Compressive strength, yield (Type1,0.05″/min) XZASTM D695100 MPa
Compressive strength, yield (Type1,0.05″/min) ZXASTM D69587 MPa
Compressive strength, limit (Type1, 0.05″/min) XZASTM D695181 MPa
Compressive strength, limit (Type1, 0.05″/min) ZXASTM D69590 MPa
Compression modulus (Type1,0.05″/min) XZASTM D6957,012 MPa
Compression modulus (Type1,0.05″/min) ZXASTM D6951,731 MPa

Thermal Performance

Technical performance Test methodMetric
Heat distortion HDT @264 psi, (0.125″, unannealed)ASTM D648153°C
Heat distortion HDT @ 264 psi, (0.125″, unannealed)ASTM D648127°C
Vicat softening temperature (Rate B/25)ISO 306139°C
Coefficient of thermal expansionASTM E83165.27um/(m.°C
Coefficient of thermal expansion (X flow)ASTM E831 
Wave temperature (Tg)DMA(SSYS)186°C

Electrical Performance

Technical performance Test methodValue range
Volume resistivityASTM D257
4.9×10^15-8.2×10^15 ohm-cm
Dielectric constantASTM D150-983.0-3.2
Dissipation factorASTM D150-98.0026-.0027
Dielectric strengthASTM D149-09, Method’110-280 V/mil

Other

Technical performance Test methodNumber
ProportionASTM D7921.34
Oxygen IndexASTM D28630.49
Rockwell hardnessFAR 25.853 
OSU total heat release 16kW min/m²
Exhale  
Total mass loss (TML)ASTM E5950.41% (maximum 1.00%)
Collected volatile condensing material (CVCM)ASTM E595-0.1% (maximum 0.10%)
Water Vapor Recovery (WVR)ASTM E595-0.37% (report)
Fungal resistance (Method 508.6)MIL-STD-810GPass
Burn test  
Horizontal burn (15 seconds)14 CFR / FAR 25.853Pass (0.060“thick)
Vertical burning (60 seconds)14 CFR / FAR 25.853Pass (0.060“thick)
Vertical burning (12 seconds)14 CFR / FAR 25.853Pass (0.060“thick)
45° ignition14 CFR / FAR 25.853Pass (0.060“thick)
Heat release14 CFR / FAR 25.853Pass (0.060“thick)
NBS smoke density (burning)ASTM F814 / E662Pass (0.060“thick)
NBS smoke density (no flame)ASTM F814 / E662Pass (0.060“thick)
   

*All values are taken from the documentation provided by the manufacturer of the special material. PTJ 3D printing company. No claims are made to the accuracy of these data, as each individual application may vary. If you have any questions, please contact the manufacturer to give specific product information.

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Why Choose Our 3D Printing ULTEMTM 9085 Resin Service?

PTJ meets or exceeds the quality standards of the world’s most demanding industries with our state of the art equipment and quality standards. Our precision and productivity is made possible by our ultimate success factor: the presence of skillful, knowledgeable PTJ experts in ULTEMTM 9085 Resin 3d printing and more additive manufacturing parts.

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3d-printing-china.com – As an accomplished 3d printing company and Additive manufacturing shop, PTJ has been specialized in OEM 3d printing, custom 3d printing parts production and rapid 3d printing services China for over 10 years and always maintaining the highest standard in delivery speed and reliable quality of precision additive manufacturing components. With the help of high-level technology and efficient equipment, as well as rigorous attitude, we passed the ISO9001:2015 quality certification, which supports the long-term development of Our SLA 3d printing services, SLS 3d printing services, fdm 3d printing services, DLP 3d printing services, SLM 3d printing services, MJF 3d printing services, 3d printing China custom parts and service, small prototype parts customized, etc. 3d-printing-china.com professional 3d printing involves metal 3d printing, plastic 3d printing, and some difficult materials. Our 3d printing products can be utilized in a broad range of industries.

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Free 3D Printing Quote Process
Upload drawing files (PDF, DXF, IGES, STEP). You can easily register multiple drawings at once with the drawing file batch registration (EDI).
  • * Supports drawing uploads in file formats “.pdf”, “.jpg”, and “.png”.
  • * Supports file uploading and loading of 3D (3D) CAD data “.igs” and “.step”.
  • * Supports file uploading of two-dimensional (2D) CAD data “.dxf” and “.dwg”.
Quotation confirmation / order The shortest estimate from drawing data. Check the quotation on a PC etc. and place an order (order). * Estimates can be confirmed from the member-only management screen (PC, smartphone, tablet).
Started 3D Printing/Rapid Prototyping and production After accepting the request, Rapid Prototyping and manufacturing work is started by a specialist in 3D Printing,Cnc Machining, prototyping, and equipment. You can monitor the progress from your PC, smartphone, tablet, etc.
Finished product inspection / shipping Processing and production completed. After a strict check, we will promptly deliver to the designated delivery destination. Please look forward to the arrival of the finished product.
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