Case Studies
3D printing metal powder mold steel MS1 contains the corresponding chemical composition 18% Ni Maraging 300 in the US, 1.2709 in Europe and X3NiCoMoTi 18-9-5 in Germany. This kind of steel is characterized by very good mechanical properties and is easily heat-treated. Use a simple heat aging hardening treatment to obtain excellent hardness and strength.
3D printing molds are mainly used in mold conformal cooling waterways, special-shaped waterway mold inserts, and sliders, and are typically used in the manufacture of precision injection molds and die-casting molds. Has obvious feasible advantages:
Mold optimization design→mold flow analysis→3D printing feasibility analysis→laser sintering 3D printing manufacturing→high temperature tempering, polishing and other subsequent treatments;
Accuracy of parts | Small parts approx.20 μm |
Large parts approx.50 μm | |
age hardening shrinkage rate | |
approx. 0.08 % | |
Minimum wall thickness | |
approx. 0.3 – 0.4 mm | |
approx. 0.012 – 0.016 inch | |
Surface roughness | |
MS1 Surface (20 μm) | |
Ra 4 μm; Rz 20 μm | |
Ra 0.16 x 10-³ inch, | |
Rz 0.78 x 10-³ inch | |
After shot peening | |
Ra 7-10 μm, Rz 50-60 μm | |
Ra 0.28-0.39 x 10-³ inch | |
Rz 1.97-2.36 x 10-³ inch | |
After polishing treatment | |
Rz up to < 0.5 μm | |
Rz up to < 0.02 x 10-³ inch | |
It can be very finely polished | |
The mechanical properties of parts after hardening at 20°C (68°F) | |
Tensile strength | |
min. 1930 MPa | |
min. 280 ksi | |
typ. 2050 ± 100 MPa | |
typ. 297 ± 15 ksi | |
Yield strength (RP 0.2%) | |
min. 1862 MPa | |
min. 270 ksi | |
typ. 1990 ± 100 MPa | |
typ. 289 ± 15 ksi | |
Modulus of Elasticity | |
typ. 180 ± 20 GPa | |
typ. 26 ± 3 Msi | |
Elongation at break | |
min. 2 % | |
typ. (4 ± 2) % | |
Hardness | typ. 50-56 HRC |
ductility (impact test of notched simply supported beam) | |
– typ. 11 ± 4 J | |
*Remarks: 1. Hardness (typical value). 33-37 HRC (typical value). 50-56 HRC . 11 ± 4 Joules 2. According to Annex D of ISO 6892-1:2009 (B), proportional specimen, tensile test of the diameter of the neck region The hardness can significantly depend on how the sample is ready. Depends on how the sample is ready. | |
The thermal performance of parts | |
The thermal conductivity (typical value) after hardening | |
typ. 20 ± 1 W/m°C | |
typ. 139 ± 7 Btu in/(h ft² °F) | |
Specific heat capacity (typical value) after hardening | |
typ. 450 ± 20 J/kg°C | |
typ. 0.108 ± 0.005 Btu/(lb °F) | |
The thermal conductivity (typical value) after hardening | |
typ. 20 ± 1 W/m°C | |
typ. 139 ± 7 Btu in/(h ft² °F) | |
Maximum working system | |
approx. 400 °C | |
approx. 750 °F |
*All values are taken from the documentation provided by the manufacturer of the special material. PTJ3D printing company. No claims are made to the accuracy of these data, as each individual application may vary. If you have any questions, please contact the manufacturer to give specific product information.
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