Guide
- Anodizing vs. Painting: An In-depth Analysis
- 9 Types of 3D Printed Metal Copper Techniques
- 3D Printing Materials and How to Choose the Right One?
- What Is Micro Manufacturing Technology
- Wire 3D Printing: Process, Filament, Printer and Features
- Uncover The Mystery Of CNC Machining
- Huazhong University of Science and Technology has made new breakthroughs in ultrafast laser 3D printing of fine and complex semiconductor micro-nano structures
- In 2025, there will be more than 600 metal 3D printing equipment serving China’s aerospace and other fields
- Looking at the development trend of 3D printing from Formnext 2021
- 3D printed prototype silica gel molds, realizing small batch production of industrial products
- Global architectural 3D printing inventory, no need to move bricks to build a house
- The latest application cases of 3D printing in aviation
- 3D printing everything? Japanese media: Printable buildings, parts, organs and even food…
- 3D printing provides emergency production of anti-epidemic products, global anti-epidemic
- Common Technology List Of Metal 3D printing
Case Studies
3D Printed High-Strength Large-Size Resin Medical Orthosis
- Product name: Large-Size Resin Medical Orthosis
- No+Color:Custom
- Surface treatment:Custom
- Product material: 3D Printting Material
- Proofing cycle:7 days(100000 pcs/M)
- Application:Medical
- machining factory:3d-printing-china.com
- Product Category:Medical
- Production Process:3D Printing
- Size:According To Customer Drawings
High-Quality Custom 3D Printing Large-Size Resin Medical Orthosis
Orthotics are external devices that act on the limbs or trunk of the human body on the basis of human biomechanics to protect the stability of the limbs; prevent and correct limb deformities; treat bone, joint, nerve and muscle diseases and functional compensation.
Traditional orthoses have uniform specifications and are not well suited to patients. The emergence of 3D printed orthoses can allow orthoses to play the best role and give patients a more comfortable and convenient experience.
The 3D printed orthosis is customized. By scanning the patient’s body part, a 3D model map is built, and then the model is printed out through 3D printing, which can better fit the patient.
3D printed orthotics require the printed materials to have good mechanical properties, good toughness, and harmless to the human body. In the past, nylon materials were generally used for printing, because nylon materials have good mechanical properties, but nylon 3D printers The size is not enough to print, for everyone’s orthosis can not be printed as a whole, can only be printed separately, which affects the function of the orthosis.
Now there are high-strength and high-toughness photosensitive resins, which are stronger and tougher than ordinary photosensitive resins in the past, and can be used in the actual use of orthotics. Moreover, the moldable size of resin printing is larger and can be used for large The size of the orthosis is formed in one piece, all of which are now used to replace some large-size nylon-printed orthoses.
The above is the introduction of 3D printing high-strength and toughness resin orthoses and large-size medical orthoses in one piece by 3D-printing-china.com 3D printing service. I hope to provide you with a reference.
Advantages of Our Large-Size Resin Medical Orthosis
- – SLA/SLS/3D printed parts are fully dense, incorporating complex geometries and precise internal features.
- – Designs can be made quickly with a minimum of material waste while maximizing strength.
- – Multiple, identical parts can be built on a single platform at one time, greatly increasing production efficiency
- – Accurate to drawing parts & High quality surface treatments
Specifications of High-Quality 3D Printing Large-Size Resin Medical Orthosis
| Material | thermoplastics, polycarbonate, ASA, nylon12 CF and Ultem® resin |
| Tolerance | +/-0.05mm |
| Surface Treatment | Custom (Anodized, powder coating, etc.) |
| Main Process | SLA/SLS/FDM 3D Printing |
| Quality Control | Strictly Quality control in the whole process, from material to packing, Coordinate-measuring machine |
| Usage | Custom |
| Customized Drawings | Auto CAD, JPEG, PDF, STP, IGS, and most other file formats are accepted |
Technology: CNC machining, 3D printing, rapid prototyping SLA/SLS/FDM/SLM
Process flow:
1. Order plan customization
2. Dismantling plan programming
3. Preparation
4. CNC machining
5. QC testing
6. Surface treatment
7. QC quality inspection
8. Finished product shipment
Equipment: CNC machining center, laser forming SLA machine, laser forming SLS, 3D printer, CNC lathe, CNC engraving and milling machine, milling machine, drilling and tapping machine, sand blasting machine
Capacity: 1000 PCS/days
Drawing format: IGS, STP, STEP, PRT, XTL
Material: Aluminum alloy, zinc alloy, magnesium alloy, titanium alloy, steel, copper, stainless steel, sheet metal, ABS, PC, PE, POM, PP, acrylic (PMMA), nylon, bakelite, silicone rubber
Surface treatment: Grinding, polishing, silk screen, electroplating, UV, oxidation, wire drawing, laser engraving, sandblasting, leather grain, surface etching, rubber coating, transfer, bronzing
Quality control:
1. Material quality inspection
2. Accuracy quality inspection
3. Appearance quality inspection
4. Functional quality inspection
5. Structural quality inspection
6. Surface treatment quality inspection
7. Packaging quality inspection
Test Equipment: Three-coordinate measuring instrument, 2.5-dimensional measuring instrument, inner diameter micrometer, outer diameter micrometer, electronic height gauge
QC process: 3MM standard
Delivery Time : 1-10 days
Product packaging: Inner
packaging: foam, plastic, paper;
Outer packaging: hard thick cardboard boxes, custom wooden boxes
Cooperation Process:
1. Provide samples/documents
2. Customer service quotation
3. Confirm order
4. Processing
5. Package delivery
6. Confirm receipt
Sign NDA
We sign the NDA with our customer and also for their projects. Each employee must take pre-enter company training to follow our production flow, so that keep company information security. NDA will be signed on board date. As well as for all our suppliers have to sign NDA. For date security, we use the ISO27001 as the reference. All the data will be securely kept at our own network centre, only the authorized staff can access to the centre and review the data.
Flow Production
We use the work order system to control each process step, timeline for each job is very clear for each team. All of customer requirements will be reflected from the work order. When quoting, our production engineers will review the data and requirement, and provide the DFM if needed. During the production, we guarantee the on-line and off-line inspection to ensure that the parts we produce meet your exact specifications.
Quality control
We are ISO 9001 certified, first article inspection, also support to provide the FAI report.Before the packing, we have the final inspection, which will check all the quality details by our QC. We are very concerns the safety packing. For different sizes and materials production,we will adopt different packing methods to keep products delivery safely. Parts will be marked with labels of item no. and PO no. for customers to recognize easier.
Advantages Of China 3D Printing
Nowadays, 3D printing is developing in a more efficient, intelligent and rapid direction in prototypes industry. Also, 3D printing technology is becoming a trend and is slowly becoming a new way to change industries.
With the gradual arrival of the era of the big industry, the manufacturing industry is rapidly developing in a more efficient, intelligent and rapid direction. What are the advantages of 3D printing? Please see blow:
- 1. SLA/SLS/3D printed parts are fully dense, incorporating complex geometries and precise internal features.
- 2. Designs can be made quickly with a minimum of material waste while maximizing strength.
- 3. Multiple, identical parts can be built on a single platform at one time, greatly increasing production efficiency
- 4. Accurate to drawing parts & High quality surface treatments
According to the structure and quantity of the parts, the rapid processing technology is adopted. PTJ can use typical low-cost rapid production tool technology to realize small batch production, so that customers’ products can be quickly listed in the most economical way.
What kind of drawings did you receive?
We can receive local Proe (.prt) files and 3D solid CAD models exported in IGES (.igs), STEP (.stp), and STL formats in other CAD systems. Two-dimensional drawings are not accepted.Does PTJ provide surface treatment services for parts?
Yes, PTJ provides comprehensive surface treatment services for plastic and metal parts. The surface treatment of plastic parts includes spray painting, silk screen printing, electroplating, laser etching, automobile skins, water transfer printing and so on. Surface treatment of metal parts such as sandblasting, oxidation, electrophoresis, etc.How is PTJ’s quality inspection done?
With the help of precision testing equipment such as 3D and 2.5D precision projectors, PTJ conducts a full inspection of each part of small batch parts and fast samples, and issues an inspection report. Batch products adopt one-time inspection and sampling inspection in accordance with ISO standard procedures, and issue a batch product quality inspection report.I have no 3D drawings. Can you provide it to me?
We can provide design services. If you need to design a 3D model, please contact us via email.Which resin can (or should) use?
When choosing a resin, designers should consider the material properties of a particular application, such as tensile strength, impact resistance or ductility, mechanical properties, molding properties, and resin cost. If you need to choose materials, please feel free to call us.What kind of drawings did you receive?
We can receive local Proe (.prt) files and 3D solid CAD models exported in IGES (.igs), STEP (.stp), and STL formats in other CAD systems. Two-dimensional drawings are not accepted.Does PTJ provide surface treatment services for parts?
Yes, PTJ provides comprehensive surface treatment services for plastic and metal parts. The surface treatment of plastic parts includes spray painting, silk screen printing, electroplating, laser etching, automobile skins, water transfer printing and so on. Surface treatment of metal parts such as sandblasting, oxidation, electrophoresis, etc.How is PTJ’s quality inspection done?
With the help of precision testing equipment such as 3D and 2.5D precision projectors, PTJ conducts a full inspection of each part of small batch parts and fast samples, and issues an inspection report. Batch products adopt one-time inspection and sampling inspection in accordance with ISO standard procedures, and issue a batch product quality inspection report.I have no 3D drawings. Can you provide it to me?
We can provide design services. If you need to design a 3D model, please contact us via email.Which resin can (or should) use?
When choosing a resin, designers should consider the material properties of a particular application, such as tensile strength, impact resistance or ductility, mechanical properties, molding properties, and resin cost. If you need to choose materials, please feel free to call us.CNC machining capacities of PTJ?
We mill and turn some parts very quickly. Typical quantities are 1 to 200 pieces and the manufacturing time is 1 to 3 working days. We provide product developers with parts manufactured from engineering-grade materials, which are applicable to the functional tests or end-use applications.
What is the production capability of PTJ? What size could my products reach?
For information on the size of parts for milling and turning and other precautions, please refer to our Milling Design Guidelines and Turning Design Guidelines.
When should I use injection molding?
Before investing in injection molding or mass production, you may want to test parts as close as possible to the manufactured parts. CNC machining and silicone molding are the best choices for this situation.
How many machines do you have?
PTJ has the CNC precision processing equipment, including CNC milling machine, CNC lathe, 3D printer (SLA, SLS, SLM), injection molding machine, hot pot press, vacuum casting machine and other precision production equipment, and has several three-dimensional, 2.5-dimensional, scribing machine and other testing equipment.
Can PTJ perform secondary processing?
Secondary processing is currently suitable for 3D printing parts, CNC parts, injection molding parts and carbon fiber parts.
What is the injection molding capability of PTJ?
We offer plastic and liquid silicone rubber molding and 25 to 10,000 small batches of overmolding and insert molding. The typical manufacturing time varies from 1 to 15 working days. Rapid injection molding helps product developers to obtain prototypes and parts suitable for functional testing or final use within a few days.
What is the typical cost of injection molding parts using PTJ?
The price is about RMB 6000, which mainly depends on the geometry and complexity of the parts. The best way to estimate the cost is to upload your 3D drawings to our website so that you can receive an interactive quoted price within a few hours. RPS can create your molds with a small part of the traditional injection cost.
What is PTJ resin for injection moulding?
We have more than 100 kinds of thermoplastic resins and accept many resins from the customers. Check a complete list of PTJ stock resins.
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We have been trying to reduce the cost of 3D parts and did not expect that we can find a supplier which can provide the same Ultem 9085CG material but the price is only a quarter of the US supplier.
Much thanks to the PTJ team for helping us to prototype the car parts, Parts are finished quickly and look very nice! We definitely will do more business with PTJ Team in the future.
Great manufacturing time, cost and quality. We needed their help in a critical moment and they have always been eager to support us with all of out requests.
PTJ have produced top quality prints for us at very short notice and with great turn around times. They have provided us with a reliable service when we have needed it.
Both my recent orders arrived in the last few days.The PTJ Inc is amazing. I only now appreciate how delicate it is and some of the issues you had in printing it. The print was very well packed and it took quite a while to blow away the shredded paper. Many thankyous.
PTJ provided a fast and top quality service. The technician was brilliant, they were hugely supportive and the final outcome was incredibly detailed.
The package arrived today and everything in perfect. Great job with the models, and the packing was excellent. Everything arrived safely. I am very happy with your high level of customer service and quality. I will definitely be back with my next order. Thank you so much.
I’ll definitely come to you when/if I need more resin prints in future!I will also highly recommend your company to a dice-making group I am part of (with 10K+ members) for excellent quality products and customer service, so hopefully you’ll get more orders!
PTJ offers online 3D printing services for china rapid prototyping and production of non-metal and metal 3D printed parts at affordable prices.
- * Supports drawing uploads in file formats “.pdf”, “.jpg”, and “.png”.
- * Supports file uploading and loading of 3D (3D) CAD data “.igs” and “.step”.
- * Supports file uploading of two-dimensional (2D) CAD data “.dxf” and “.dwg”.
GET IN TOUCH OR GET A QUOTE
PTJ 3D Printing
Mobile WhatsApp WeChat:
+86 8288 6112
+86 152 1709 1354
Email: [email protected]
Address: Dongguan City, Guangdong Province, China.